The 1-ton KPX electric rail transfer cart is a rail transportation equipment powered by batteries, mainly used for short-distance material transfer within the factory. The following is a comprehensive product details:

1. Product Overview

Power system: It is powered by a battery pack and driven by a DC motor. It has the characteristics of smooth start-up, strong overload capacity and low operating noise.

Basic parameters: Standard load capacity is 1 ton, and the gauge, table size, control method, etc. support customized design.

Core advantages: It is free from cable constraints and can adapt to curves, ramps and complex track layouts; the battery life is about 6 hours, and it supports wireless remote control operation.

2. Product structure and configuration

Frame

The box-type structure welded by I-beams and channel steels has a low table height for easy loading and unloading; The frame strength is designed to be 1.25 times the rated load to ensure load stability.

Drive device

Equipped with a DC traction motor, it supports stepless speed regulation; The reducer adopts a special gear for hardened flat cars, which is carburized and quenched for strong wear resistance.

‌Battery and Charging‌

The battery pack is built-in, and a 48V smart charger is optional, which supports high-frequency fast charging;

The battery life is about 2.5 years and requires regular maintenance.

‌Control System‌

Wireless remote control is standard, and PLC programming is optional to achieve automatic operation;

Supports ultrasonic ranging (automatic parking within 1 meter when encountering obstacles.

3. Performance Characteristics

‌Flexibility‌: No insulation requirements for the track, low construction cost, suitable for S-shaped tracks, curved tracks and flammable and explosive scenes.

‌Safety‌: The explosion-proof performance of DC motors is better than that of AC motors, and supports dual control mode (wired handle + wireless remote control).

‌Expandability‌: Optional hydraulic lifting system or dustproof/waterproof structure to meet different working conditions.

4. Typical Application Scenarios

‌Workshop Cross-Span: In machinery manufacturing and metallurgical factories, cranes are used to realize cross-workshop material transfer.

‌Warehouse Logistics‌: Flexible transportation in narrow passages, supporting customized countertops to adapt to different cargo sizes.

‌Special environment‌: kiln loading/unloading operations in ceramic factories and refractory factories, and heavy-load transportation in tunnel projects‌.

5. Installation and maintenance ‌Track requirements‌: Ordinary steel rails can meet the requirements, and the laying cost is low; support the transformation and utilization of old tracks‌. ‌Maintenance focus‌: Regularly check the battery electrolyte capacity and electrode status; wheel bearings need to be lubricated and rust-proof‌.  

6. Precautions The battery power supply needs to be disconnected for long-term out of use to prevent over-discharge‌.  The track needs to be kept clean to prevent debris from affecting the operation of the wheels‌.  It is recommended to select a protective structure‌ for extreme environments (such as high dust and high humidity).